Overmolded cable assemblies customized for different industries.
High quality manufacturing is no accident. It takes a dedicated and disciplined effort to produce overmolded cable assemblies that meet and exceed our clients’ expectations, industry standards and regulatory requirements, and can be relied upon in mission-critical environments.
Built for vehicles, soldiers and systems in the field
Custom overmolded cable assemblies for military vehicles, soldier systems and aerospace equipment, where shielding, durability and reliability are mission critical.
- Harnesses for light armored vehicles, armored tactical vehicles and troop carriers
- Advanced short-range radar and drone defense systems
- Wearable soldier systems and K9 reconnaissance units
- Breaching systems and field medic systems, including respirators and ventilators
- EMI-shielded assemblies for avionics
What these programs ask for
- EMI shielding
- Shielding for signal performance and clarity
- Shock, torque & vibration
- Molded bodies for high torque and repetitive motion on tracked and wheeled vehicles
- Environmental sealing
- IP68 sealing against water, sand, mud and salt spray
- Workmanship
- IPC/WHMA-A-620 Class 3 builds, 100% electrically tested
From the rig floor to downhole tools
Ruggedized overmolded assemblies for safety and efficiency on land and sea rigs, built to withstand oil, chemicals, abrasion, extreme heat and extreme cold.
- Connectivity for drilling, well sites and offshore platforms
- Measurement-while-drilling and seismic telemetry systems
- Pump rooms, pump jacks and logging systems
- Rig communications and data vans
What these sites ask for
- Chemical resistance
- Jackets and overmolds for oils, fuels, chemicals and drilling mud
- Temperature range
- −40°C to +85°C service, including cold-weather flexibility
- Abrasion & impact
- Polyurethane, TPE, TPR and Teflon® jackets for rough handling and blunt force impact
- Fast turnaround
- Industry-leading tooling times for custom molds, so replacements and new designs don’t hold up the schedule
Where else our assemblies go to work
Each application is different, but the problems repeat: water, motion, chemicals and abuse. That’s exactly what overmolding solves.
Agriculture
Cable assemblies for smart sensors, GPS systems and machinery controls. Rugged designs for demanding farming conditions, in configurations resistant to moisture, dirt and pests.
Forestry
Connectivity for remote logging operations, and integration for timber tracking and environmental monitoring. Overmolded assemblies resist abrasion, torque and chemicals.
Film & broadcasting
Interconnection solutions for cameras, microphones and control panels, with high-quality audio and video signal transmission and custom pre-spooled reels for cable management.
Medical
High-precision cable assemblies for diagnostic tools, and power and data transmission for medical devices, in compact designs that minimize electromagnetic interference.
Mining
Assemblies built for vibration, tension and cut-through hazards: power feeds, seismic telemetry, and data transmission for proximity sensors, GPS and monitoring cameras.
Renewable energy
Cable assemblies for solar panels and wind turbines, engineered for extreme weather, with durable materials for clean energy transmission.
Robotics & automation
Continuous flex cables for high-torsion applications, resistant to mechanical wear and repetitive bending, with industry-leading tooling times for custom molds.
Telecommunications
Coaxial cables with RF connectors, wireless antenna cables, and ruggedized Ethernet and overmolded cables for towers, remote sites and outdoor equipment.
Transportation
Interconnects for transit networks, linking navigation systems and internal communications in heavy transport and mass transit.
What each sector demands most
We start every design by matching the mold compound, process and strain relief to the conditions the assembly will actually see.
| Sector | Sealing | Shock & vibration | Chemicals | Flex life | Extreme temp. |
|---|---|---|---|---|---|
| Defense & aerospace | ● | ● | ● | – | ● |
| Oil & gas | ● | ● | ● | ● | ● |
| Mining | ● | ● | – | – | ● |
| Agriculture & forestry | ● | ● | ● | – | ● |
| Renewable energy | ● | – | – | – | ● |
| Robotics & automation | – | ● | – | ● | – |
| Telecommunications | ● | – | – | – | ● |
| Film & broadcasting | – | – | – | ● | – |
Don’t see your industry?
If your cables fail from water, motion, chemicals or abuse, overmolding can probably fix it. Tell us where the assembly lives and what it has to survive.